Pneumatic Toggle Clamps GN 860

Type: AP - U-bar version, with two flanged washers

More Information to Toggle Clamps (Pneumatic) Overview of Pneumatically Operated Clamps General Notes (coming soon...) Operating instruction GN 860

Product description

The clamping principle of pneumatic toggle clamps GN 860 is identical in construction and dimensions to the manually operated vertical toggle clamps GN 810.

To ensure an extended life of the mechanical parts as well as the air cylinders, the operating pressure should not exceed 6 bar and a compressed air maintenance unit should be installed upstream.

Toggle clamps GN 860 have a permanent magnet integrated into the piston. In conjunction with sensors GN 3380, it is possible to detect the end position, such as for implementing machine controls.

Specification

Tensioning mechanism
Steel

Sheet metal parts
Case hardening steel C10, zinc plated, blue passivated finsih
Bearing pins tempered
Bearing rivets case-hardened
Case-hardened bearing pins for cylinders
Double-action air cylinder
Max. pressure 6 bar
Moving parts lubricated with special grease

Clasp for type EP
Steel zinc plated, blue passivated finsih

Flanged washers GN 898 at type AP / CP
Steel
Zinc plated, blue passivated finsih

Spindle assembly GN 708.1 at type CP

Steel zinc plated, blue passivated finsih
Thrust pad
Chloroprene rubber (CR)
- Hardness 85 Shore A ≈
- Vulcanized
- Black
- Type A (flat pressure area)

RoHS

Accessory

GN 804 Toggle Clamp Spindle Assemblies
GN 801 Clamp Mounts
GN 3380 Sensor
GN 807 Toggle Clamp Spindle Assemblies
GN 708.1 Toggle Clamp Spindle Assemblies (with rubber pressure pad)
GN 802 Toggle Clamp Spindle Assemblies
GN 903 Toggle Clamp Spindle Assemblies

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Part Number AP - U-bar version, with two flanged washers	Part Number CP - U-bar version, with two flanged washers and spindle assembly GN 708.1	Part Number EP - Solid bar version, with weldable clasp	Size	F_H in N Holding capacity	F_S in N Clamping force at 6 bar ≈	a ≈	b₁	b₂	d₁	d₂	d₃ Compressed air connections	Inside Ø Connection tube	h₁ ≈	h₂	h₃	h₄	h₅


860-75-AP-M			75	169 lbf (750 N)	85.43 lbf (380 N)	0.79	1.57	0.20	M 5	0.18	M 5	0.16	2.13	0.87	0.43	-	-
	860-75-CP-M		75	169 lbf (750 N)	85.43 lbf (380 N)	0.79	1.57	0.20	M 5	0.18	M 5	0.16	2.13	0.87	0.43	0.75	0.29
		860-75-EP-M	75	169 lbf (750 N)	85.43 lbf (380 N)	-	1.57	-	M 5	0.18	M 5	0.16	2.13	0.87	0.43	-	-
860-130-AP-M			130	236 lbf (1050 N)	180 lbf (800 N)	1.10	1.87	0.24	M 6	0.22	G 1/8	0.16	2.60	1.18	0.63	-	-
	860-130-CP-M		130	236 lbf (1050 N)	180 lbf (800 N)	1.10	1.87	0.24	M 6	0.22	G 1/8	0.16	2.60	1.18	0.63	1.00	0.53
		860-130-EP-M	130	236 lbf (1050 N)	180 lbf (800 N)	-	1.87	-	M 6	0.22	G 1/8	0.16	2.60	1.18	0.63	-	-
860-230-AP-M			230	450 lbf (2000 N)	270 lbf (1200 N)	1.57	2.05	0.32	M 8	0.26	G 1/8	0.16	3.07	1.42	0.71	-	-
	860-230-CP-M		230	450 lbf (2000 N)	270 lbf (1200 N)	1.57	2.05	0.32	M 8	0.26	G 1/8	0.16	3.07	1.42	0.71	1.18	0.49
		860-230-EP-M	230	450 lbf (2000 N)	270 lbf (1200 N)	-	2.05	-	M 8	0.26	G 1/8	0.16	3.07	1.42	0.71	-	-
860-330-AP-M			330	540 lbf (2400 N)	393 lbf (1750 N)	1.77	2.91	0.41	M 10	0.34	G 1/4	0.24	3.78	1.81	0.87	-	-
	860-330-CP-M		330	540 lbf (2400 N)	393 lbf (1750 N)	1.77	2.91	0.41	M 10	0.34	G 1/4	0.24	3.78	1.81	0.87	1.46	0.71
		860-330-EP-M	330	540 lbf (2400 N)	393 lbf (1750 N)	-	2.91	-	M 10	0.34	G 1/4	0.24	3.78	1.81	0.87	-	-
860-430-AP-M			430	899 lbf (4000 N)	719 lbf (3200 N)	1.89	2.87	0.49	M 12	0.33	G 1/4	0.31	4.53	2.17	1.02	-	-
	860-430-CP-M		430	899 lbf (4000 N)	719 lbf (3200 N)	1.89	2.87	0.49	M 12	0.33	G 1/4	0.31	4.53	2.17	1.02	1.69	0.89
		860-430-EP-M	430	899 lbf (4000 N)	719 lbf (3200 N)	-	2.87	-	M 12	0.33	G 1/4	0.31	4.53	2.17	1.02	-	-

Size	l₁ ≈ Type AP Type CP	Type EP	l₂ ≈	l₃ ≈	l₄ ≈ max.	l₅	m₁	m₂	m₃	m₄	m₅	m₆	r ≈ Type AP Type CP	Type EP	s₁	s₂	w Adjustable range

75	6.40	-	1.57	1.26	-	-	0.94	0.28	0.57	0.94	0.26	0.65	2.46	-	0.16	-	-
75	6.40	-	1.57	1.26	-	1.77	0.94	0.28	0.57	0.94	0.26	0.65	2.46	-	0.16	-	0.59
75	-	6.42	1.57	-	1.65	-	0.94	0.28	0.57	0.94	0.26	0.65	-	2.48	0.16	0.16	-
130	7.68	-	1.77	1.65	-	-	1.06	0.44	0.49	1.14	0.31	0.75	3.11	-	0.20	-	-
130	7.68	-	1.77	1.65	-	2.17	1.06	0.44	0.49	1.14	0.31	0.75	3.11	-	0.20	-	0.69
130	-	7.72	1.77	-	2.13	-	1.06	0.44	0.49	1.14	0.31	0.75	-	3.15	0.20	0.20	-
230	10.20	-	2.17	2.26	-	-	1.26	0.47	0.73	1.26	0.45	0.81	4.09	-	0.24	-	-
230	10.20	-	2.17	2.26	-	2.68	1.26	0.47	0.73	1.26	0.45	0.81	4.09	-	0.24	-	0.79
230	-	10.24	2.17	-	2.95	-	1.26	0.47	0.73	1.26	0.45	0.81	-	4.13	0.24	0.24	-
330	12.13	-	2.52	2.64	-	-	1.81	0.41	1.14	1.77	0.35	1.26	4.76	-	0.28	-	-
330	12.13	-	2.52	2.64	-	3.03	1.81	0.41	1.14	1.77	0.35	1.26	4.76	-	0.28	-	0.75
330	-	12.20	2.52	-	3.35	-	1.81	0.41	1.14	1.77	0.35	1.26	-	4.84	0.28	0.28	-
430	14.33	-	3.07	2.87	-	-	1.77	0.55	1.26	1.77	0.55	1.26	5.51	-	0.31	-	-
430	14.33	-	3.07	2.87	-	3.94	1.77	0.55	1.26	1.77	0.55	1.26	5.51	-	0.31	-	1.30
430	-	14.37	3.07	-	3.86	-	1.77	0.55	1.26	1.77	0.55	1.26	-	5.55	0.31	0.39	-

Size	F_H in N Holding capacity	F_S in N Clamping force at 6 bar ≈	a ≈	b₁	b₂	d₁	d₂	d₃ Compressed air connections	Inside Ø Connection tube	h₁ ≈	h₂	h₃	h₄	h₅

75	169 lbf (750 N)	85.43 lbf (380 N)	0.79	1.57	0.20	M 5	0.18	M 5	0.16	2.13	0.87	0.43	0.75	0.29
130	236 lbf (1050 N)	180 lbf (800 N)	1.10	1.87	0.24	M 6	0.22	G 1/8	0.16	2.60	1.18	0.63	1.00	0.53
230	450 lbf (2000 N)	270 lbf (1200 N)	1.57	2.05	0.32	M 8	0.26	G 1/8	0.16	3.07	1.42	0.71	1.18	0.49
330	540 lbf (2400 N)	393 lbf (1750 N)	1.77	2.91	0.41	M 10	0.34	G 1/4	0.24	3.78	1.81	0.87	1.46	0.71
430	899 lbf (4000 N)	719 lbf (3200 N)	1.89	2.87	0.49	M 12	0.33	G 1/4	0.31	4.53	2.17	1.02	1.69	0.89

Size	l₁ ≈ Type AP Type CP	Type EP	l₂ ≈	l₃ ≈	l₄ ≈ max.	l₅	m₁	m₂	m₃	m₄	m₅	m₆	r ≈ Type AP Type CP	Type EP	s₁	s₂	w Adjustable range

75	6.40	6.42	1.57	1.26	1.65	1.77	0.94	0.28	0.57	0.94	0.26	0.65	2.46	2.48	0.16	0.16	0.59
130	7.68	7.72	1.77	1.65	2.13	2.17	1.06	0.44	0.49	1.14	0.31	0.75	3.11	3.15	0.20	0.20	0.69
230	10.20	10.24	2.17	2.26	2.95	2.68	1.26	0.47	0.73	1.26	0.45	0.81	4.09	4.13	0.24	0.24	0.79
330	12.13	12.20	2.52	2.64	3.35	3.03	1.81	0.41	1.14	1.77	0.35	1.26	4.76	4.84	0.28	0.28	0.75
430	14.33	14.37	3.07	2.87	3.86	3.94	1.77	0.55	1.26	1.77	0.55	1.26	5.51	5.55	0.31	0.39	1.30

Min	Max	Price
1	9	Mex$4,113.00
10	24	Mex$3,770.25
25	49	Mex$3,427.50
≥ 50		Mex$3,084.75

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GN 860 Pneumatic Toggle Clamps Steel, with Horizontal Mounting Base

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AP	U-bar version, with two flanged washers
CP	U-bar version, with two flanged washers and spindle assembly GN 708.1
EP	Solid bar version, with weldable clasp